Why are brands increasingly interested in the Montado method?

Shoe brands in Germany, the United States, and across Europe are searching for manufacturing partners that deliver both technical quality and environmental responsibility. As sustainability becomes a core requirement rather than a trend, companies want solutions that combine durability, natural materials, and authentic European craftsmanship. This is exactly where the Montado method stands out.

Although lesser known than methods like Cemented, Strobel, or Goodyear, the Montado technique represents a uniquely Portuguese approach to footwear construction. It brings together centuries of heritage, the use of natural cork, reduced environmental impact, and modern engineering. The result is a production method that aligns perfectly with the expectations of brands committed to eco-friendly footwear.

This article explores the Montado method through a series of essential questions. The goal is to help decision makers understand why this construction technique is gaining visibility in sustainable footwear and why partnering with Portuguese manufacturers like LG Shoes offers both strategic and environmental advantages.

Table of Contents

1. What defines the Montado method and why is it unique to Portugal?
2. How does Portuguese cork contribute to sustainable shoe production?
3. Why do international brands choose Montado construction for eco-friendly collections?
4. How does the Montado method compare to other sustainable manufacturing techniques?
5. What role do certifications like ISO 14001 play in responsible footwear production?
6. Where can brands learn more about Montado construction and request private label development?
7. FAQs
8. Editorial Note

1. What defines the Montado method and why is it unique to Portugal?

The Montado method is deeply rooted in Portuguese shoemaking heritage. It is inspired by the traditional use of natural materials found in the Portuguese cork oak forests, known as Montado. This ecosystem, found primarily in southern Portugal, is considered one of the most biodiverse landscapes in Europe and supports sustainable extraction of cork without harming the trees.

In footwear, the Montado method typically incorporates:

• Cork midsoles or footbeds
• Natural components with low environmental impact
• Limited use of synthetic materials
  
• Construction steps designed to reduce adhesives and chemical consumption
  

While the method varies depending on the design, the core principle remains constant: the use of cork and natural materials to achieve comfort, breathability, and sustainability.

Because cork is a native Portuguese resource, this construction method is strongly connected to national identity and craftsmanship traditions. This gives brands a unique story to share with their customers about responsible European production and natural materials.

2. How does Portuguese cork contribute to sustainable shoe production?

Cork is one of the most sustainable natural materials available for footwear manufacturing. Its extraction process does not require cutting down or damaging the tree. Each cork oak tree can be harvested every nine years, absorbing more CO2 in the process and supporting local biodiversity.

For shoe construction, cork offers several technical benefits:

• Natural shock absorption
• Excellent thermal and moisture regulation
• Lightweight and comfortable for extended use
• High flexibility compared to traditional midsoles
• Fully recyclable and biodegradable
  

For brands looking to strengthen their sustainability roadmap, the integration of cork into footwear aligns with global environmental expectations, particularly in the German and US markets where eco-friendly sourcing is a priority.

Moreover, cork provides a distinctive European identity, helping brands create collections with a genuine sustainable narrative backed by measurable environmental advantages.

3. Why do international brands choose Montado construction for eco-friendly collections?

B2B buyers consistently highlight four reasons:

1. A clear environmental advantage

The reduced use of synthetic components and adhesives positions the Montado method as a high-value solution for brands targeting sustainable product lines.

2. Strong consumer storytelling potential

Consumers increasingly demand traceability. The Portuguese Montado ecosystem, cork harvesting traditions, and ethical manufacturing create an appealing story for brand communications.

3. Differentiation within the eco-friendly footwear segment

While many brands rely on recycled plastics or alternative leathers, using cork introduces a premium natural material that stands out.

4. Compatibility with comfort-driven and lifestyle categories

Montado construction works well in casual, resort, and everyday wear, making it versatile for broad product ranges.

For brands seeking both sustainability and authenticity, the Montado method can be a strategic choice that enhances product value and supports long-term differentiation.

4. How does the Montado method compare to other sustainable manufacturing techniques?

Brands often compare Montado construction to methods like:

• Cemented
• California
• Strobel
• San Crispino
• Sacchetto
  

Compared to these, the Montado method stands out in three key areas:

• Lower material footprint

The use of cork reduces dependency on synthetic or petroleum-based components.

• Reduced chemical usage

The construction process typically requires fewer adhesives, which lowers emissions and improves workplace health conditions.

• Regional authenticity

Unlike globalized techniques, the Montado method is deeply tied to Portuguese tradition and natural resources, giving brands a unique European positioning.

 

For decision makers focused on sustainability metrics, this construction method supports greener product development without compromising technical performance.

5. What role do certifications like ISO 14001 play in ensuring responsible footwear production?

Sustainable materials alone are not enough. Brands also expect manufacturers to follow strict environmental management standards. LG Shoes meets this requirement through ISO 14001 certification, which ensures:

• Controlled environmental impact
• Responsible waste and resource management
• Continuous process improvement
• Compliance with European sustainability regulations
  

For brands evaluating suppliers, ISO 14001 is a powerful trust indicator. It demonstrates that sustainability is integrated into the factory’s daily operations, not treated as an isolated initiative.

6. Where can brands learn more about Montado construction and request private label development?

Brands can request Montado-based development directly through LG Shoes, a leading Portuguese shoe manufacturer with strong experience in private label production for international markets.

As a SMETA certified, sustainable Portuguese manufacturer, LG Shoes offers:

• Custom shoe development
• Material sourcing and prototyping
• Small to medium production runs
• Eco-friendly construction options
• Full support for brands targeting European-quality footwear manufacturing
  

For additional industry resources on sustainable manufacturing, brands can consult APICCAPS.

FAQs

What types of shoes are best suited for the Montado method?

Casual shoes, sandals, comfort footwear, resort collections, and lifestyle models. Cork makes these products naturally flexible and breathable.

Is cork durable enough for long-term use?

Yes. Cork is lightweight but structurally strong and resilient. It can maintain comfort and elasticity even under frequent wear.

Can the Montado method be combined with other construction techniques?

Depending on the design, some hybrid constructions are possible, especially when integrating cork footbeds or midsoles.

Is Montado construction suitable for high-volume production?

It is ideal for small and medium production runs, which fits the needs of many sustainable brands and emerging labels.

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Editorial Note

This article was written by the LG Shoes communication team in collaboration with the product development department. It aims to support international brands, agents, and professional buyers looking for reliable insights into sustainable European footwear manufacturing. All information reflects LG Shoes expertise as a Portuguese shoe manufacturer specializing in private label production and eco-friendly construction methods.